A fast-food chicken franchise recently displayed featured a custom-made pink ping pong table and accompanying net designed by a prominent pop musician. He called it "the largest pneumatic ping pong device in the world." Our job was to make it. After mapping the design...
Solvent Welding
A Spanish museum contacted us to see if we could fix a work of art. The actual artwork is an elaborate set of collars that connect small-diameter tubing bent on a tight-radius circle. They sent us a sample of an acrylic tube. Acrylic resin is famous for cracking,...
Plastic Fabrication Company Uses Clear Plastic Sheet for Custom Acrylic Fabrication Occasionally our customers need fabricated sheets for their product. Dominion Energy recentlyneeded a new wet calibration rig to replace a dirty old yellowing acrylic rig. The project...
Building a Flow Loop with Clear Rigid Plastic Tubing and NPT Threads We were recently contacted by a Ph.D. student working on a multi-phase flow problem. The application called for a clear rigid tubing flow loop that would maintain a circular shape under pressure with...
1. Solvent-welding butyrate tubing requires, well, a solvent (acetone alone will do it), some butyrate resin, a jar, and a brush. 2. We can provide you with some "fines," or you could cut some of the tubing scraps and generate some clean butyrate sawdust. 3. I like to...
A water treatment company needed a system to display its product in its showroom and for trade shows. The system required 4" Schedule 40 Pipe that would be bent, coupled, threaded, and coupled with tees and wyes. It was challenging in a number of ways. We had to cram...
When a request for a custom air filter came in with an associated drawing we got to work. The original print imposed an untenable bend upon the 2″ OD butyrate tube, so we suggested mitering.After a bit of back and forth, we suggested another change. As this...
We recently had quite a challenge from Metraflex regarding a transparent tight-radius 4” pipe 90° bend. They required a transparent 4” Sch 40 long-radius elbow to observe a metal fin in a fluid system. The pipe bend needed to maintain a tight tolerance for ovality as...
We have manufactured butyrate tubing for marina docs, oceanic core tubes, and other aquatic uses but here is a first. It is a butyrate flotation bend. The bend was sectioned together with butyrate discs and solvent welding before the bending process. We achieved the...
We are privileged to participate in a helical bend for a children's museum in Baton Rouge. More later as this develops. The helix (hexagonal) has a 96" radius and composed of (CAB) cellulose acetate tubing (4.125"ID). Model 1 and support circle.Ideas on...
Problem: Extrude a heavy-walled small diameter pneumatic tube; in this case the wall area composes 75% of the tubing area. The difficulty comes in maintaining wall uniformity while eliminating “lensing,” uneven cooling, uneven shrinkage (curling) and chatter lines....
Often in pneumatic conveyance, one needs to bring two lines together. In such cases, transparency offers obvious advantages; a transparent connector immediately shows a visual of the area most likely to jam. At Busada we have made various Wyes and other connectors for...