Industrial Applications

An Old Friend Returns

We got to see an old friend this week. A large paper-cup manufacturer called and asked for a “chute diverter” that had been operating in their factory for 30 years! Needless to say, we could not look up their old invoice, so we needed a picture. It was a made-to-order...

Pneumatic System Senior Mechanical Engineering Project

A 5-man team of senior mechanical engineering students at the University of Missouri contacted us for their required capstone design project. They were to build a functioning model of a coal log pipeline design which was patented by two Mizzou professors back in the...

Custom Air Filter

When a request for a custom air filter came in with an associated drawing we got to work. The original print imposed an untenable bend upon the 2″ OD butyrate tube, so we suggested mitering.After a bit of back and forth, we suggested another change. As this...

Rectangular Twist Bend System

We received a challenge from a customer who needed to convey closures through a labyrinth of machines, fixtures, and clearances to get to the loading bin. The trick involved a rectangular twist. Rectangular twists provide a change of orientation of closures (lids in...

Making A Para-Truncated Cylinder (A.K.A. Train Tunnel)

We were approached by a lighting manufacturer to form a suitable transparent casing and shell for an industrial light. Normally extruding this would be the answer, but the quantity needed did not justify the tooling. So, using a secondary fabrication process, we...

Large Rectangular Butyrate Tubing

When the call came in to produce a large run of 6" x 3.5" Rectangular Butyrate Tubing in a short time, we got to work. From inquiry to drawing, design, tooling, and then to production it took 3 weeks. We were pleased with the results. Above, we see an interesting...

Tight Radius Mitered Pipe Bends

We recently had quite a challenge from Metraflex regarding a transparent tight-radius 4” pipe 90° bend. They required a transparent 4” Sch 40 long-radius elbow to observe a metal fin in a fluid system. The pipe bend needed to maintain a tight tolerance for ovality as...

Fruit Chute

Recently we were given the challenge to produce a tight radius bend to replace a metal fruit chute (peaches). The bend needed a 6" ID and a tight 12" radius. We were able to accomplish this by flaring a 5" ID tube to 6.5" ID and bending the tube 3D to come under the...

Tight Radius Bends VS. Elbows

Problem: We had a challenge to produce a 4"CLR bend in our 1-1/2" pipe in clear, transparent, Provista (PETG). Provista is very clear, has NSF approval for food contact, no odor, and very good chemical resistance. But, it has a very short transition temperature in...

Rectangular Helix

Currently, we are preparing for a rectangular helical bend for a cup company. They are conveying squat cups and want a holding area for them. Thus, their engineer wants a 2 tier helix where the cups will travel in a vertical position. This would require the "hard bend...

Pneumatic Fiber Transfer

VM Fiber Feeder is a global leader in fiber dispensing technology for asphalt, concrete, custom applications and an international fiber distributor. Recently they asked us to supply them an offset bend. Here is their pneumatic VM Fiber Feeder in action using our...

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