We can bend to almost any design. Here, we received a challenge from a breakfast nook company for a three-dimensional bend on a 3.259 OD Tritan tube. Pictured here is the model, we cannot show the final piece. The drawing shows the challenge. Here is the result....
Bends
We were recently asked to make an offset of a 5" Sch 10 Tritan pipe. While Tritan has excellent Mechanical, Optical and Thermal Properties, it takes some skill to bend it. Offsets are particularly difficult, but here we have a Tritan bend in its cooling blocks.
In July we received a print to bend tubing for a trade-show coffee roaster display. We had two weeks to meet a deadline. We elected to make the bends out of a 3" OD butyrate tubing with a .125 wall. The bend radii were as tight as 8" CLR. Dry ice worked as the...
When the call came in to produce a large run of 6" x 3.5" Rectangular Butyrate Tubing in a short time, we got to work. From inquiry to drawing, design, tooling, and then to production it took 3 weeks. We were pleased with the results. Above, we see an interesting...
We recently had quite a challenge from Metraflex regarding a transparent tight-radius 4” pipe 90° bend. They required a transparent 4” Sch 40 long-radius elbow to observe a metal fin in a fluid system. The pipe bend needed to maintain a tight tolerance for ovality as...
Recently we received a request for some “giant elbows, about a 15 ft. radius to load material up a silo. This was hard for me to comprehend— for these bends would be not only huge but bent three-dimensionally. When the prints and drawings came in this seemed...
Recently we had a request to make circular and helical small diameter bends for a lighting project. We designed special heaters for the project and made our prototypes with clear, transparent CAB (butyrate). The trick is proper annealing. We not only heat our bends to...
When the noted Adirondack Studios asked for a light diffusive tube for a “fire ring” I had no idea that it would lead to a trip to Chicago and some much-needed culture. All that I knew was that this fire ring was to be used in an opera. It was to be made in 16...
The Knock Knock children's museum in Baton Rouge is set to open this August. We are delighted to have participated in one of the principle attractions, the pneumatic tube carrier exhibit. Designed by Zaphod Beeblebrox, the helix consists of a a spiral of 60 degree...
We recently had an inquiry for a tight-radius Ubend. This 1" OD bend x .125w in CAB (butyrate) has a tight center-line radius of 2.5" with uneven tangents. Not only do we have to design the proper heater for this bend, and select the proper packing material, but have...
Recently one of our customers south of the border had difficulty moving cups through a complex space. We suggested eliminating multiple bends with snake and offset bends. The result was eliminating over 50% of their bends and really neatening up the floor space....
Busada has been making plastic tubing for over 6 decades, but one of our customers, Aerocom Systems, Inc. has over eighty years of design development in pneumatic tube systems worldwide. They recently designed the pneumatic props for a summer film, "Logan Lucky" and...
We have manufactured butyrate tubing for marina docs, oceanic core tubes, and other aquatic uses but here is a first. It is a butyrate flotation bend. The bend was sectioned together with butyrate discs and solvent welding before the bending process. We achieved the...
The Roasting Plant has just opened up a beautiful facility in Denver. We work with Advance Design Solutions to do our small part in this. We make the tubing and bends. The Roasting Plant uses cutting-edge technology in their stores, and the result is truly a mix of...